F YOU'RE ONE OF THOSE PEOPLE who view the great outdoors as a
place infested with uncooked birds, uncut shrubs, and unpaved roads, Suzuki's
DualSport DR350S is probably not the bike for you. This is a motorcycle for
people who believe the fun starts at pavement's end, the folks who can't get
away from it all without also leaving behind a cloud of dust and Hying dirt
clods.
One glance at the DR350S' dirt-bike styling should tell you this
is not your average dual-purpose street/trail footer. The S is a street-legal
dirt bike, a motorcycle capable of enduring unmerciful and sustained thrashing
off road while maintaining a pace across jagged terrain just a tick behind
full-on dirt bikes. With the introduction this year of the DR350S, and its
smaller sibling the DR250S, Suzuki has targeted serious riders frustrated by the
off-road ineptitude of bulbous Paris-to-Dakar pretenders that populate the
current dual-purpose class.
Conceived and developed by a coterie of dirt specialists within
American Suzuki Motor Corp., the DR350S and DR250S are street-legal variants of
the all-dirt DR250 and DR350, a new generation of four-stroke singles that
reflect Suzuki's unique ability to resolve price and performance conflicts
through the economy of parts commonality.
Sharing the same basic sohc, four-valve, six-speed engine,
single-shock frame and running gear, all four bikes sprang from the development
of essentially one mule. Suzuki has had tremendous success with the shared-parts
approach in the past. The Katana and GSX-R lines now five models strong—use the
same basic powerplant, and are often the least expensive bikes in their classes.
Despite extending the shared experience to the chassis department as well, the
DR350S doesn't bottom the price scale: At $3299, the DR-S is $350 more than
Yamaha's XT350, but that premium buys far greater off-road capability.
With a wheelbase shorter than the average 125 motocrosser's and
a wet weight of 306 pounds only 21 pounds more than the DR the 350S is a compact
piece, thanks mostly to the diminutive dimensions of its engine. Suzuki
engineers wanted a small powerplant for optimal engine placement and a low
center of mass, and they got it by conventional means. Like most four-stroke
singles, the S uses a dry-sump lubrication system that stores oil in a sealed
reservoir within the frame backbone. Eliminating the engine oil sump decreases
engine height and allows positioning the engine lower in the frame without
sacrificing ground clearance. In this system, oil is channeled to the top end
and transmission through external lines rather than cast-in crankcase galleys,
further reducing engine size and weight.
In addition to its lubrication system, this engine employs the
Suzuki Advanced Cooling System, a variation of air-and-oil-cooling SACS
technology used in the GSX-R engine. Fine-pitched cylinder fins bleed BTUs to
the atmosphere while a high-volume oil pump circulates 2.0 quarts of oil to jets
that douse notorious hot spots camshaft lobes, cylinder wall, combustion-chamber
crown, and the underside of the piston. While the DR350S lacks the aluminum oil
cooler of the DR650S, Suzuki offers an optional cooler for riding in
particularly hot climes. Our bike, even flogged in a 90-degree blast of summer
heat, kept a cool head.
Snoop around inside the 350S' engine cases, and you'll find
other nice touches. To reduce vibration, a gear-driven coun-terbalancer spins in
the bow of the engine, its counterweights positioned and timed to rotate between
the crankshaft's flywheels. A large clutch features rack-and-pinion actuation,
with the pinion pivoting on needle bearings. The result is light lever effort
and precise clutch control that makes it easy to flow rather than lurch away
from stoplights.
According to Suzuki, the 350S' internal engine components are
identical to the DR's. The clutch passes power through straight-cut gears to the
same wide-ratio six-speed transmission. Upstairs, the 350S positions four valves
at a narrow, 40-degree included angle inside a TSCC head. Screw-and-locknut
adjusters take up valve lash, and Suzuki recommends a clearance check every 3500
miles. Valve sizes (30.6mm intake, 27.0mm exhaust), valve timing, camshaft,
compression ratio (9.5:1) and bore and stroke (79.0 by 71.2 mm) all critical
specifications are the same.
Minor differences distinguish the two engines. Four fewer teeth
on the rear sprocket gives the street-going 350S 10-percent taller gearing than
the DR, dropping engine speed to 5750 rpm at 60 mph. While the digital CDI
ignition metes out the same timing for DR and S models, the S replaces the DR's
flywheel magneto with a three-phase AC generator, and tucks a small 12-volt
battery behind the left side panel to accommodate its street lighting.
To meet EPA noise and emission standards, the S growls through a
two-stage muffler that's more restrictive than the DR's single-stage barker.
Both bikes breathe through large-capacity airboxes and semiflat-slide 33mm
Mikuni Slingshot carbs; the 350S uses a GSX-type constant-vacuum carb that more
precisely meters fuel at low engine speeds where the EPA performs its sniff
tests.
What effect has EPA certification had on this 349cc thumper? Not
much. Run back to back on the Kerker dyno, the 350S and DR engines produced
nearly identical power: At 7000 rpm, the 350S made 23.5 horsepower and 17.6
pound-feet of torque, only half a horse and 0.3 pound-feet short of the DR. For
reference, Honda's off-road 1985 XR350, run on the same dyno, made 25.8
horsepower at peak. These thumpers are hardly powerhouses: The average 125cc
two-stroke motocrosser makes about 27 horsepower at peak.
But we're talking about completely different objectives here:
The four-stroke concept is not to extract the maximum possible power from the
smallest possible displacement, but rather to create a tractable, easy-to-use
engine. In contrast to toggle-switch two-stroke power, the 350S' torque curve is
broad and flat, the engine pumping out 85 percent of its peak torque from 3500
to 8000 rpm. From 2000 to 8000 rpm, power delivery is instantaneous and potent
enough to zap past traffic or chug up a steep, rocky trail without drama. The
350S is smoother and accelerates harder at low revs than the DR350, thanks to
the flawless response of its CV carb. Above 8000 rpm, power falls dramatically,
making the 350S feel breathless on top. Short-shifting keeps the engine in the
grunt zone.
Unfortunately, the 350S' kick-starting procedure may elicit a
grunt or two from the rider. Our expert off-roaders consistently fired the
engine after only a couple of boots, but novices more accustomed to the
push-button technique had more difficulty. Suzuki's manual decompression
mechanism—which holds one exhaust valve open until the piston passes TLX!, then
snaps the valve closed isn't as sophisticated or effective as the KACR system on
Kawasaki's KLR250, or the automatic compression release on Yamaha's XT350. Both
bikes start with less effort. The DR350S requires a stout boot, and proper
technique. Cold-starting is easiest: Full choke, no gas. But hot starting
especially after a tip-over sometimes requires full throttle, and several manly
kicks.
In every other respect, the 350S offers excellent engine
performance on and off the road. It has great low-end punch, smooth power
delivery, and ample highway power as long as you don't cruise far beyond 70 mph.
In its street mode, the 350S benefits greatly from its counterbal-ancer: Though
some low-amplitude vibration sneaks into the grips at low revs, the engine is
otherwise laudably smooth— especially at highway cruising speeds. Off road, the
clutch thrives on abuse, and the bike could be hammered through deep whoops
without any hesitation from the engine. In fact, our 350S never coughed,
sputtered, spit, backfired, burped or acted otherwise uncivilized, and returned
39 mpg even when flogged.
Darting through city traffic or cruising the highway, it's a
relief to sit upright behind the 350S' off-road handlebar. Plastic hand guards
block the morning chill, and there's adequate legroom for six-footers to
stretch. Unfortunately, the seat is your basic butt-wedge narrow and hard, with
a strap right where you sit. Even the staff hardass was fidgeting after 40
straight-line miles, and the seat's 34.6-inch height kept shorter riders on
their toes. Ironically, the softer, strapless DR seat is more comfortable.
On pavement, the 350S steers quickly, easily, and the Dunlop
K560 all-surface tires (a 21-incher in front, 18-inch in back) provide a
remarkable amount of traction: A talented rider can push the 350 through
twisting backroads faster than most street riders can imagine. Bump-response
from the S' long-travel suspension is excellent on pavement, the highway ride
surprisingly plush. The brakes a 9.8-inch disc and Nissin dual-piston caliper in
front, 8.7-inch/single-piston combo in the rear are calibrated more for off-road
riding: In the dirt, they provide progressive feel and hard stopping power, but
feel spongy and fade especially the front with repeated hard use on the
street.
Where the 3 5 OS differs most emphatically from the dual-purpose
crowd is in its chassis and suspension. Apart from additional brackets for the
battery, passenger pegs, sidestand interlock, etc., the 350S wears the same
thin-wall steel frame as the DR. Bolted to the back of this frame is a unique
box-section aluminum swing arm composed of two forged arms and a single pivot
casting. Instead of welded construction a process that invites distortion and
requires expensive assembly jigs the forged arms are attached to the casting
using advanced aerospace adhesive and threaded fasteners. Stronger and less
expensive to produce than conventional alloy swing arms, the bonded-type arm may
see broad street-bike application in the near future, according to Suzuki.
The 3 5 OS suspension components differ from the DR's legs, but
not in ways reported by Suzuki in preproduction previews. Originally, both bikes
were to get cartridge forks, with an inch chopped out of the 3 5 OS' suspension
travel front and rear, but production versions of both bikes arrived with
conventional emulsion dampers courtesy of the Product-Cheapening Department. The
good news is the 350S sports 11.0 inches of travel front
and
back same as the DR and a beefy 43mm fork with adjusters for compression damping
and preload. In back, Full-Floater linkage identical to the DR's compresses a
remote-reservoir, aluminum DeCarbon shock with adjustable preload and
compression damping, but lacking the rebound-damping adjuster found on the DR.
To improve ride quality on the street, the 350S has softer springs front and
rear, and lighter damping rates in the rear. The fork maintains the same rebound
and compression damping as the DR.
Off-road, the 350S has advantages and disadvantages compared to
the DR, depending on where and how hard you ride. Expert-level riding over rough
terrain begs for suffer suspension. Cranking in maximum fork preload, and adding
preload to set rear sack at 75mm, and dialing up compression damping in the
shock stiffens the S' suspension considerably and prevents bottoming over all
but the most vicious obstacles. In the fast rough stuff, the heavier, softer
350S still bottoms often, and as a result hammers through bumps the stiffer DR
floats over.
Tires more than suspension calibration or weight limit the 350S'
ability to keep pace with the knobby-shod DR. Dropping tire pressures (from 28
on the street to 18 psi in the dirt) improves grip considerably, but the
short-block all-surface rubber still knifes into sandwashes, skitters across
surfaces where knobbies bite, and runs out of traction on hills long before the
350S runs out of power. Knobby tires transform this machine off road.
There are times when the 350S' softer suspension has distinct
advantages off road, however. At a relaxed-to-brisk pace, the suspension is more
plush and responsive than the DR's, and that makes the S a more pleasant
platform on which to explore unpaved tributaries. Serious dirt riders will be
surprised to discover the S also handles tight, rutted, rocky goat trails better
than the DR. On these first-and second-gear enduro trails, where the DR can't
muster the speed to make its stiffer suspension work, the 350S holds its line
through sharp bumps and jagged rocks that jar the DR off course.
That alone makes the 3 5 OS easier to ride fast or slow on some
trails than the DR, but there are other reasons. The 350S' stronger engine
response at low speeds helps yank the bike out of tight spots without as much
shifting as the DR, and, though 20 pounds heavier, the 350S never feels heavy or
clumsy off road. The combination of a thinner seat, lower-profile tires, and
softer suspension places the rider closer to the ground on the 350S than on the
DR, and this makes the S easier to handle in the tight stuff. Conversely, the
lower 350S could use more ground clearance: We cased it hard once over a log,
and proved the worth of its alloy skid plate.
There are other areas that need improvement. Hard riding can
drain the S' 2.4-gallon steel gas tank in under 100 miles, and the tank's
cosmetic lower lobes—designed to mimic the DR's plastic tank sumps look cheesy.
More fuel range, a more powerful front brake, and a better saddle would broaden
the S' versatility, but these shortcomings surface mostly on the street. Perhaps
that's the inevitable compromise of a design philosophy that places off-road
performance above pavement persona. It's a compromise that's easy to accept
because the DR350S achieves a level of dirtworthi-ness no other dual-purpose
bike can match, and it's tough enough to take a pounding: With no superficial
bodywork and minimal instrumentation—speedo, tach and idiot lights only our bike
survived two off-road tumbles with only minor flesh wounds.
It is difficult when assessing the DR350S to maintain
perspective, to remember that this is a street-legal motorcycle. The DR350S
works so well off road that it begs comparison with full-on dirt bikes. Whether
or not Suzuki's off-road formula proves compelling enough to boost the sagging
dual-purpose market remains to be seen. But for riders who spend more time in
the dirt than on the street, the DR350S will take you places you wouldn't dare
ride other dual-purpose bikes and at a pace just a set of knobbies away from
seriously fast. ■