KTM 450 Rally




Make Model.

KTM 450 Rally




Four stroke, single cylinder, SOHC, 4 valves per cylinder


449.3 cc / 27.4 in
Bore x Stroke 97 x 60.9 mm
Compression Ratio 12.5:!
Cooling System Liquid Cooled


Keihin FCR-MX 41

Spark Plug



Ignition Keihin DC ECUl 

Starting Electric
Clutch Wet multi-disc clutch, hydraulically operated


5 Speed 
Primary Drive Ratio 29:74
Gear Ratios 1st 14:35 / 2nd 17:33 / 3rd 19:30 / 4th 21:28 / 5th 23:26
Final Drive Chain, 5/8 x 1/4"
Frame Chromium-Molybdenum trellis frame, powder coated
Subframe Self-supporting plastic tank
Handlebar Aluminium, tapered, ō 28 / 22 mm

Front Suspension

WP-USD ō 48 mm
Front Wheel Travel 300 mm / 11.9 in

Rear Suspension

WP-Monoshock with Pro-Lever linkage
Rear Wheel Travel 310 mm / 12.2 in

Front Brakes

Single 300 mm disc, Brembo two-piston, floating caliper

Rear Brakes

Single 240 mm disc, 1 piston, floating caliper

Front Tyre

90/90 - 2154S TT, Michelin T63

Rear Tyre

130/80 - 18 66S TT, Michelin T63
Steering Head Angle 62.5o
Seat Height 980 mm / 38.5 in
Ground Clearance 320 mm / 12.6 in
Wheelbase 1535 mm / 60.4 in

Dry Weight

145 kg / 320 lbs


400 kg / 882 lbs

Engine Oil Capacity 

1.2 L / 1.27 US qt / 1.1 Imp qt, SAE 10W60

Fuel Capacity 

35 L / 9.2 US gal / 7.7 Imp gal




KTM didnít waste any time to market a replica bike of a super-dominant 2011 edition of the Rally Dakar machine. Having been victorious in the 2011 Dakar held in Argentina and Chile, the new 450 Rally will be produced in limited numbers and offered to all the riders and private teams upon request.

The KTM 450 Rally motorcycle is a completely new development, equipped with first class components all according to new regulations in international competitions raids. A machine that demonstrated itís potential and dominated the 2011 Dakar edition of the worldís toughest rally from start to finish, with Marc Coma victorious. Six of top ten were KTM Rally bikes.

The delivery of the KTM 450 Rally will be held only on request, which can be done at any dealer of the Austrian company.

The KTM 450 Rally, which is fitted with a carburetted single-cylinder engine and which costs an eye-watering 25,000 euros (not including VAT), is probably one of the most amazing competition motorcycles you can buy.

Developed with inputs from Dakar Rally legends like Marc Coma and Cyril Despres, the 2012 KTM 450 Rally is built with single-minded focus Ė to win the Dakar. The bike is fitted with a chrome-molybdenum chassis, 48mm USD fork and fully adjustable monoshock from WP, five-speed gearbox, multi-disc hydraulically operated wet clutch, 300mm (front) and 250mm (rear) brake discs, 12-litre fuel tank thatís made of plastic, and 21-inch (front) and 18-inch (rear) wheels. Without fuel, the little KTM weighs about 145kg.


MCN Test

It doesnít look like a bike thatís just finished the Dakar Ė itís clean and there are only minimal signs of wear. A closer look tells you that the built to order factory KTM 450RR has seen some action but for a bike thatís been raced for 5600 miles across Argentina, Chile and Peru Ė itís looking sweet.

It belongs to Stan Watt who claimed an impressive 34th place in the 2012 Dakar, which finished in January.

Itís a big moment for me. Anyone that even enters the Dakar on a bike is a hero in my eyes and here I am about to be let loose on a factory built KTM Dakar bike thatís been ridden to a top result in the epic race.

Iím getting the rest of my riding kit on while Stan loads the bike up with fuel. He wants to give me a genuine experience of the bike so instead of running it light he puts in 30 Litres of fuel divided between the two nine litre front tanks and the 18 litre rear tank.

"You might find the fuelling is a bit out for this weather in the UK (clear but cold) as we had to make a lot of changes to get it working right in South America where it was really hot," Explained Watt.

Normally when you ride an enduro bike there is nothing in front of you, no screen, no fairing, nothing. You can see the ground and more importantly your front mud guard so you know what your front wheel is doing.

On the Dakar bike the lack of visibility is off putting, as is knowing that youíve got all that extra top heavy weight of the navigational equipment and fairing located way out in front of the handlebars.

The result is that the front feels initially vague, but as you ride you soon realise itís still working and digging in the same way as a regular competition enduro bike. The combination of harder suspension to cope with the extra weight gives a plush sensation and a set up that absorbs bumps and whoops on our lap.

But the way in which it carries the extra weight remains particularly impressive. Iíve ridden Dakar bikes before, but they had always been a strengthened, reconfigured 450 enduro bike, loaded down with close to 70kg of extra fuel, spares and navigational equipment.

As a result they essentially feel like a seriously overweight 450, but this KTM 4500RR is different. Built to order and one of only 80 produced for the 2012 Dakar Ė this is a dedicated rally bike from the ground up.

Yes, it shares the same 450cc single cylinder base motor as used in KTMís enduro and motocrossers, but chassis, swingarm, subframes, suspension, wheels, fuel tanks, fairing and wiring loom etc. are unique.

Itís the same base bike that Cyril Despres rode to Dakar victory and KTM wonít even take your order for one unless you are a regular rally rider competing in events around the world.

Blipping the throttle thereís no mistaking itís a race ready engine and the revs pick up and drop away lightening quick. Riding a mixture of fast open tracks and rutted sandy trails the first impression is just how high geared it is.

Normally on a 450 enduro bike youíre throwing gears at it, but not on this one Ė first gear is seriously tall and used to tackle anything remotely technical.

The reason is that itís still a 450cc single with only five gears, yet to race the Dakar it needs be able to sit at over 100mph flat out for long periods of time.

By using gears more sparingly, you soon get used to its long legged-ness and smooth engine character and it becomes easy and forgiving to ride. If you can carry a bit of speed it feels like nothing can get in the way.

Its extra weight may compromise the steering response but in return itís stable and that brings an inherent ability to help the bike keep going forward Ė a vital trait if youíve got to cover over 5000miles.

Even when I lost my balance in the ruts, the extra inertia carried me through just as long as I kept a hint of momentum.

Source MCN