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Kawasaki ZX-R 400

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Make Model |
Kawasaki ZX-R 400 |
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Year |
1995-96 |
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Engine |
Liquid cooled, four stroke, transverse four
cylinder, DOHC, 4 valves per cylinder. |
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Capacity |
398 |
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Bore x Stroke |
57 x 39 mm |
|
Compression Ratio |
12.0:1 |
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Induction |
4x 32mm Keihin carbs |
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Ignition /
Starting |
Transistorized / electric |
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Max Power |
59 hp 43 kW @ 12000 rpm |
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Max Torque |
40 Nm @ 10000 rpm |
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Transmission /
Drive |
6 Speed / chain |
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Front Suspension |
41mm Upside down Showa forks. adjustable
preload with rebound damping. |
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Rear Suspension |
Uni-Trek adjustable preload with rebound
damping. |
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Front Brakes |
2x 310mm discs 4 piston calipers |
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Rear Brakes |
Single 240mm disc 2 piston caliper |
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Front Tyre |
120/60-17 |
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Rear Tyre |
160/60-17 |
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Dry-Weight / Wet-Weight |
160 kg / 173 km |
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Fuel Capacity |
16 Litres |
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Reviews |
Umgweb.com |
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Manual |
diff.ru:8000 /
blackbears.ru |

With almost equal power but totally different characteristics, ace handling
but small-bike disadvantages, all that these bikes needed was some fresh
mustard. Here's how they cut it, through a series of timed, long-distance runs
from Fenland twisties to Welsh mountains, via the sweeping curves of the
Lincolnshire wolds, lanes in Leicestershire, oxen in Oxfordshire and getting
lost in Glos.
ZXR
Power wise this is the minimum acceptable
level.
Both bikes will just about pull top gear at any road speed and
still be able to accelerate away. They will cruise at 80 to 90mph without
protesting. Through the gears they have reasonable acceleration.
The RGV seems to have more power: in fact it has less, but it comes with a
proper power band. You can feel it start and you can feel it stop. The ZXR's
power appears from nowhere at revs so low that nobody notices; like the first
trickle of water under the door of a flooding bathroom. But when you open the
door, bracing yourself against the anticipated torrent, it has all dribbled
away. By this time the engine is turning at 14,000 and the exhaust note has gone
up almost three octaves. It fades away as quietly as it comes in but, unnoticed
in this non-torrent, there is a rush of 59bhp — three more than the RGV.
And there is reason to believe that the ZXR — this one — is not the best
example of its kind, while the RGV is probably above-average. The Kawasaki was
running rich (5% CO at idle, anything up to 8% CO on full throttle during the
dyno tests, when 2 to 4% is as much as you normally wish to see). It was
probably the result of a mistake during servicing but it made the motor woolly
in its response, it didn't like starting unless the throttle was nearly wide
open, never needed the cold start and possibly lost the final tip to its power
peak. There is a large dip in the torque curve at 4000 and the richness here
really made the ZXR stagger. Regrettably it coincided with the useful speed
range for town traffic. ZXRs are inclined to run this way in any case; this one
just went a bit further than most.
For some riders, this was enough to ruin the whole bike. I have to say it
didn't bother me half as much as the RGV's tendency to run onto reserve every 85
miles and it was the Kawasaki's only bad point.
Everything else particularly the handling, ride position and controls was
as perfect as mass production ever gets. If I had built a special and it turned
out as good as this, I would be very happy.
It adds up to a bike that is easy to use, forgiving and comfortable... well,
a bit heavy on the wrists below 30mph, but the first roundabout/glimpse of
mountain road more than makes up for that. If you really want to fly into
corners too fast and depend on the bike to get you round, then this is as good a
place to start as any. And the tyre options only get stickier (see separate
panel).
Compared to the RGV, the ZXR made up ground in initial acceleration (it's got
quite a lot more torque below 8,000 and uses it while the Suzuki is furiously
clutch-slipping) and it has a beautifully slick gear change. Both the suspension
and the seat are a bit softer and squashier, it had a better balance of tyres
and suspension and most of all, in the real world of wet gloves, soggy wallets
and drafts down the back of your neck, it only had to stop for fuel three times
for every four stops the Suzuki had to make.
After I'd been doing this job for a few years it began to dawn on me that the
power, suspension and even gearboxes of different examples of the same model can
vary hugely—just look at our '92 Fireblade (106bhp) and this year's (122bhp).
Same dyno, same engine spec, 18% difference.
The ZXR400 is probably the most variable of the lot. We've ridden five, all
suffering to a greater or lesser degree from Kawasaki's woolly carburation. One
was good low down, with a flat top end; another only felt responsive above
10,000. This year's was the most horrible of the lot. No matter how hard you
revved it, or how many gears you trod down, the rear wheel took an age to
respond to your right wrist. But on a bike that costs are you ready for
this six grand, few things could be more irritating. Every time we came to
the end of a 30 limit the £750 cheaper RGV just cleared off.
I guess any five ZXR400s, from any year, might be as different but if I'd
bought one as gutless as this, I'd ask for my money back. In fact, all it needs
is a few hours on the dyno. Last year's ZZ-R600, also a candidate for the
Elastic Throttle Cable award, was transformed by a simple stage 1 Dynojet kit
(Oct '93). The best ZXR400 we've tried (our 65bhp Snetterton six hour racer
loud pipe, skimmed head, optimized ignition and carburation) felt gorgeously
sweet and crisp everywhere and stayed with standard CBR600s all the way up
Snetterton's back straight.
This one had trouble staying with the RGV. On a 130 mile trip
to Birmingham and back with my neighbour, who'd never been on a bike before, the
ZXR might as well have been a 125. Getting smooth, passenger-reassuring progress
meant overtaking opportunities were few and far between. The same journey on the
RGV a few days later was swifter and more bearable despite the Suzuki's
lightswitch power delivery and Spanish Inquisition pillion arrangements.
Long solo trips on the ZXR are little better. It's pretty
comfortable for a 400, with a wide, slightly padded seat, excellent riding
position and rear suspension which feels softer than in previous years. But by
the time I'd got to Wales my hands were half numb with vibration and the sludgy
engine had bored me near to death.
It's all the more annoying because the chassis is so good.
People who say upside down forks are wasted on the road are living in the past.
There's so much feedback and confidence under braking you could hardly imagine
more. For late brakers, hooligans and people about to have accidents, the ZXR's
behaviour with the anchors on is a major contribution to road safety.
The same cannot be said for the rear shock. ZXR400s are
normally rock-solid but this one felt so bouncy, like a ZZ-R600, that the wheel
was hardly on the ground on flat-out, local B-roads — enough to make the revs
rise and fall 500rpm.
The ZXR400 doesn't deserve a slagging. It's just two grand too
expensive and the factory ought to clean up the carburation. As a secondhand
buy, it takes some beating: small enough to insure and keep in sticky rubber;
big enough to do 135mph; sweet-handling enough to keep you interested for a
couple of years, particularly if you tuned the bollocks off it and painted it a
decent colour. Under those circumstances I'd love one.

RGV
Most demonstrator from the
importers are will prepared and the RGV was a fine example of the
enthusiastic fettling of the irrepressible Roger Simmons. An average RGV gives
53-54bhp. This one gave a steady 56 with all the crispness of a new £50 note.
This was, however, a double-edged weapon. It made the RGV well-equipped to
impress the editorial inquisitor but less able to withstand the ordeal by Marlow
which followed. As a test of the tacho's ability to go from nothing to redline
in a matter of nanoseconds, Stephen's riding is rarely equalled. In their
attempts to keep up with the tacho, at least one of the pistons appears to have
suffered something fairly terminal. I Jntil then, even if it was only providing
29mpg, it was a good engine.
Its 56bhp managed to feel stronger than the ZXR's 59. Better still, it
crackled and sang when it got to 7,000 and decided to fly — an exhilarating and
satisfying experience.
The most obvious difference between the two bikes is this harshness, and not
only in exhaust note. The RGV's seat is flatter and harder, the gearshift is
heavy and clunks. When it finds stutter bumps on the apex of a corner there is a
hardness between the suspension and the tyres which makes it skate across the
surface as chatter progresses into slide.
Fortunately the rest of the Suzuki's makeup keeps it very controllable: it is
so natural to use that you don't think about doing something, you merely think
about where you want the bike to be and it goes there.
The tyres weren't as good as the rest of the bike. It spoiled the balance:
under heavy braking the RGV needed a lot of rear brake, even on surfaces that
were dry and hot enough to have the back wheel hovering on most sports bikes.
This made the bike less forgiving than it might have been — but there are plenty
of tyres which would give it all the grip it could use.
Considering the size and the overall harshness of the bike, it is
surprisingly comfortable even on motorways, mainly because the riding position
is so good. It's more severe than the ZXR and starts to get a bit
wrist-straining below 50mph but both bikes were coping with 200-mile journeys
well below the threshold of pain.
For track performance the RGV probably has the edge, but on real roads these
fine differences don't show up. My average speeds (I rarely go over 85-90mph on
long journeys) were pretty well identical on each bike (and probably would have
been the same on a 600 or 750) for the same level of effort. But where the ZXR
managed over 120 miles before needing reserve, the RGV usually went 85 to 90
miles. This was a nuisance; it also required a lot of planning. A couple of
times we had to leave the motorway to go in search of fuel and anyone who
strayed too far after dark would need a support crew.
The RGV250 belongs in the Tate because of its gorgeous looks, light weight,
high power (before it went bleaurggghhhh) and superb chassis. No meaningful
future discussion of late 20th century personal transport could take place
without some reference to Suzuki's classic V-twin.
It's cramped and awkward to kickstart but once you're rolling the excellent
control layout allows the lightness of touch you need to get a featherweight
bundle of metal and plastic round corners. Initially you feel twice as heavy as
the bike as it wobbles around underneath you. Then you get used to it: a
well-ridden RGV takes as much steering input through the footrests and tank
sides as the bars. It responds best to a gentle, confident touch: look to the
furthest point you can see on the road ahead, set the bike up to follow the
smoothest line to get there and freeze your body while the buzz saw engine sings
through the gears. It's a precise riding style; you can be much sloppier on a
600.
None of this counted for diddly when, 500 miles into a 600 mile day, I got
lost in Oxford and ended up on unlit backroads. It was the kind of warm July
evening when your visor needs a de-splat every ten miles and, as darkness falls,
your weary eyes fade to mole rat vision. I stopped at a pub with a couple of
bikes outside it to ask the way. "No problem, mate. Aylesbury, Buckingham,
then pick up the signs for Northampton. It's all back lanes. You'll love it."
I hated it. The last thing you want when you're delirious with tiredness is a
race replica with featherlight steering, an on/off engine and a Christmas
cracker alternator. Weedy at the best of times, and reduced to candle power by a
thick fur of dead flies, the headlight was further enfeebled every time I
braked, creating a vicious cycle of being unable to see, having to slow down,
feeling the engine stutter and hesitate under part throttle and trying to speed
up again to avoid it.
Up until Oxford, of course, the RGV had made a nice little tourer, holding
130 at 12,000rpm in top for mile after mile on the deserted A40. On something
this small and light it's like riding on air. But when I eventually hit familiar
roads again I could hardly summon the concentration to do 90. If you don't feel
fit and alert you just can't do the 250 justice.
An extra notch of front preload and, say, 25cc more oil in each fork leg
would be a cheap way to cure the RGV's one fault — using up all the wheel travel
on the way into bends — but it's still a magical chassis on a magical roadbike.
All the same I have to say that owning an RGV would drive me nuts. It's not
that the power delivery is too frantic — one look at the ZXR proves it's not.
It's just that, being a true lunatic, the Suzuki is utterly unable to cope with
the mundanities of life. It can't even carry its own two stroke oil under the
seat and a baggy oversuit has as much effect on stability as it does on
acceleration and top end. Cruising at 80 on a motorway; going shopping; tootling
along when you can't be bothered to go for it: a 220bhp/litre two stroke on part
throttle is like a mongoose on Valium.
Naturally I would be prepared to overlook this if Suzuki made an RGV5(X).
Source PERFORMANCE BIKE 1994

ZXR facts
The ZX400-L appeared officially in the UK for 1991 but the H
model had been grey-imported in 1990 (November issue) and available in Japan
since '89. In this time (we're now on the L4) little has changed. Some 6lb has
been lost, together with a shrinkage of 10mm in the wheelbase, half a degree
steeper castor and 2mm less trail... fine tuning or what? Second, third, fourth
and fifth gear ratios have been revised but, as the H model was the fastest of
the 400 variants which we've tested, not much else of significance has been
done. The fact that later bikes have been slower doesn't mean too much, except
that the long, flat torque curve allows the bike to take advantage of a tailwind
and 1990 (139mph) might have been more blusty than 1991 (135) and 1992 (130,
when it was still the fastest on the day, out of FZR400, VFR400, KR-1S and
RGV)). The 1991 L1 gave 59.1 bhp at 13,450rpm: the L4 last week produced 59.4bhp
at 13,000rpm. So they've made it a bit torquier, then? Any 400 which
consistently tops 130 isn't too bad but the ZXR can be improved quite easily.
For road use, careful rejetting with Dynojet bits, can make the response crisp
enough to transform the bike's apparent performance.
Chassis-wise, it doesn't really need much. There is enough
adjustment to get the steering and ride roughly where you need them and while
weight reduction and suspension improvement are possible, the best investment
has to be tyres.
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