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Honda XR 200R

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Make Model |
Honda XR 200R |
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Year |
1981 |
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Engine |
Air cooled. four-stroke, single cylinder SOHC, 2 valve, |
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Capacity |
195 |
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Bore x Stroke |
65.5 57.8 mm |
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Compression Ratio |
10.0:1 |
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Induction |
Single 26mm Keihin carb |
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Ignition /
Starting |
CDI / kick |
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Max Power |
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Max Torque |
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Transmission /
Drive |
6 Speed / chain |
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Front Suspension |
35mm Kayaba 240mm wheel travel |
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Rear Suspension |
Pro-link Kayaba damper 247mm wheel travel adjustment for
spring preload and rebound damping. |
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Front Brakes |
Drum |
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Rear Brakes |
Drum |
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Front Tyre |
3.00-21 |
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Rear Tyre |
4.10-18 |
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Wet-Weight |
109 kg |
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Fuel Capacity |
7.5 Litres |
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Consumption average |
35.3 mp/g |
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Top Speed |
102 km/h |

Road Test Cycle 1980
Most of the engine changes follow what Honda did
during the '79 model year as customer-installed kits. By increasing the bore
from 63 to 65.5mm, the displacement goes up to 195cc, while the stroke is still
57.8mm. The piston and combustion chamber are revised to keep the compression
ratio at 10:1, which is as high as any engine should go in these days of
questionable gasoline, so the larger engine gains 1 bhp, from 18 to 19, and the
displacement in effect makes the camshaft timing milder, which broadens the
torque curve.
Enlarging the engine to 195cc might seem to blur
the distinction between the 200 and Honda's own 250. It doesn't, though. The 250
is built like the XR500 and feels like a 500 with less power. The XR200, is
based on the smaller 125 engine without the counterrotating balancer shaft or
four-valve head. The differences make the 200 feel as separate from the XR250 as
it is from the two-stroke enduro bikes.
There's more torque gain than power gain, so
Honda beefed the clutch—with springs from the old XL350, which should be more
than adequate for the job—and upgraded the lining material. The drive chain is
now a #520, again in the interest of keeping the torque in harness.
With more power on tap, low gear doesn't have to
be quite as low, and the six-speed gearbox gets a higher first gear.
Not as impressive a change is the new chain
guide. It's not a roller or a tensioner, but consists of thin steel, weakened by
lightening holes, and shaped so it keeps brush off the chain, but does no other
work.
XR200 wheels are 18 in. rear and 21 in. front. A
disguised advantage, for some uses, as although the 200 doesn't get the 23-in.
front wheels fitted to the 250 and 500, it does get the Honda-designed
claw-action tires. For those who like the tires, it's a bonus. For those who
don't like the tires, the conventional smaller front wheel means there's a wide
choice of treads when it comes time for replacement.
The 200 gets non-lipped aluminum rims laced to
hubs via small spokes. The spokes look too small for heavy duty riding but we
didn't have any break and they only loosened once. The brakes are predictable
and the right. size for the machine. They give smooth stops, wet or dry and the
rear doesn't chatter. Both axles have pull bars and rear wheel removal has been
simplified by reducing the number of spacers and changing the rear wheel
adjuster design.
Other changes are motocross lever pivots and kill
button. The kill button is a simple push-to-stop type that takes the place of
the run/off switch. Levers are a new dog-leg shape with ball ends but they
aren't like normal ball end levers.
The ball is offset, so to speak. It's behind the
center of the lever end. This presents a smooth front, while still giving some
protection in case the bike falls. The smooth front will reduce the chances of
snagging a bar in the bushes, which is why Honda did it. Their engineers are
proud of the idea. We admire the thought, but found it difficult to get used to.
For riders who are accustomed to having the ball in the center, the lever feels
like it has a broken end lever. Perhaps with practice we'll come to appreciate
the design.
In last year's XR185 test, we complained about
the tool roll being hard to hook into the tool bag. For 1980 the rear fender
mounted tool bag has a new hold down strap, and the selection of tools has been
discarded in favor of a Honda designed tool that combines several wrench sizes
and the spark plug wrench all in one piece. This multipurpose tool slides into a
pouch in the top cover of the bag, leaving room for a large assortment of spare
parts or additional tools in the bottom of the bag. The stretch rubber hold down
is gone and a nylon strap with D-rings makes it easier to secure items to the
formed plastic bottom of the bag. Another change is the removal of the snaps at
the edge of the cover. They used to break the second time they were used, so
Honda left them off the new model, since they weren't necessary anyway.
Although the seat looks the same, Honda has
reshaped it, lowering the height slightly.
The designers at Honda are masters at making
stamped frames look like full tube units. Until the gas tank is removed, you
can't be sure. The backbone and brace are stamped from sheet steel, then welded
to tubes to complete the frame. Like larger XRs, the engine serves as the lower
part of the frame with a formed aluminum skid plate protecting the engine cases
from rocks and stumps. Triangulation under the seat is good and several
stampings tie the seat rails together. The single front downtube looks rather
small but we haven't seen any broken. The rear loop serves as a grab handle of
sorts; the rear fender is slightly dented at each side for clearance but a
couple of fingers are all that fit.

All of the necessary parts are on the XR200:
folding brake and shift lever, the kick pedal is ribbed to prevent slipping,
fenders are plastic and keep mud and water off the rider, the speedo has a
resettable odometer, and the exhaust is quiet and forest legal.
The XR200 is a small bike by current enduro
standards. Seat height is under 34 in. and wheelbase is a short 52 in. When
compared to the new Kawasaki KDX175 Uni-Trak (58 in. wheelbase and 37 in. seat
height), it becomes apparent Honda and Kawasaki approached the 200cc enduro
market from different directions. Honda's low seat height allows shorter riders
the pleasure of being able to touch the ground. Real handy when on a side slope,
and stuck on a rock.
When the XR200 is parked next to the latest
enduro machines from other manufacturers, it looks less serious. It is lower.
shorter and generally smaller. It has the right proportions for a play bike, hut
doesn't comply with the accepted dimensions the others have determined are
correct for a serious enduro mount. And it may be one of the all-time greats for
play riding. It will idle around all day, starts easily, has a low seat height,
almost all sized riders fit, and best of all, it is quiet.
Until a XR200 rider gets to swap on and off with
someone on a good conventional enduro bike, it's impossible to imagine how
different the XR is from a K DX or PE or IT. Super quick steering makes the XR
the lightest 234 lb. motorcycle around. The low center of gravity means little
effort is needed to flick the XR back and forth on a gnarly, tight trail. Tall
riders were cramped on the XR at first, but appreciated how close the ground was
when the XR had to be wrestled through a tricky spot.
Serious enduro competitors might pass by the 200
with little more than a quick glance, because most are regimented to believe
more is best. But the Honda's lesser measurements are a bonus when it's rained
for two weeks prior to the run, or the event is going to be run in deep forests
and brushy creek bottoms, or in any situation where agility becomes more
important than total suspension travel.
The engine's broad power band and six-speed
transmission are perfect in the woods. Power is plentiful with no explosiveness
or surges and the small fuel tank will carry the rider 80 to 100 miles.
The XR200 isn't perfect, few things are. Three or
four kicks are required to start a cold engine, it may die several times before
it warms up, and warm up is slow. Once warm, one kick will usually do. Finding
neutral is easy while the engine is running, even when the bike is standing
still. Finding it with the motor shut off is a real hassle. The trick
multi-purpose six-day wrench is a neat idea but . . . it is made from extremely
poor metal. We used it to adjust the bars, which stretched it out of size,
making it worthless. A foam air cleaner does a good job but it is rather small,
meaning it will need to be cleaned often.
Front suspension is via leading axle Showas.
Travel is 8.5 inches, stanchion tube diameter is a somewhat small 31mm. Rear
suspension is controlled by canted air/oil Showa shocks that mount over the rear
axle. Rear wheel travel is 7.5 in. The total suspension package can't he
considered trick, or novel, or great. The forks aren't air adjustable, and offer
limited travel, but do an excellent job for such short travel units. The shocks
aren't re-buildable and use only one progressive spring that is too stiff for
riders who weigh less than 140 lb., Works or Öhlins. they're not, but most
buyers will probably find them acceptable.
Suspension travel and quality are
fine for slow woods use, a hit on the short side for high speed cross country
bashing. Whoops are crossed straight and the rider doesn't have to fight for
control until higher speeds are reached and the bike starts bottoming, then it's
best to slow down. For fast desert riders the XR200 needs more travel, for
mountains and general play use, the travel is adequate and the pleasure of being
able to touch the ground off-sets the lack of total travel.
So what is the XR200? Is it a play hike? A
serious enduro mount? Actually it is a little, no, a lot of both. Everyone who
rode the little 200 thought it was one of the most fun hikes they had ever
ridden. When we took the XR into the woods and tight trails it surprised
everyone by smoking most of the 250s and 400s. It was plainly quicker through
the tight stuff. Here is a bike a beginner could easily ride or with a change of
tires and shocks, an enduro ace could win a woods enduro on. With a retail price
of $1298. the XR200 deserves a close look.
Source Cycle 1980


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